Former Walmart EVP assisting Instacart explore micro-fulfillment solutions

Instacart’s pursuit of more efficient means of conducting shopping on behalf of consumers has quietly recruited powerful new allies, including former Walmart executive Mark Ibbotson, who is working on behalf of the tech company as it investigates potential partners that could operate automated e-commerce fulfillment centers, sources told WGB.

Mark Ibbotson's new gig: investigating e-grocery warehouse technologies

Also new to Instacart’s team is Oana Castu, a former Lyft and Tesla employee who was named director of next-generation fulfillment at Instacart last month, a new role at the fast-growing tech platform, a company spokesperson confirmed. The San Francisco-based tech company separately this week announced that high-profile executives from Facebook and Spotify were joining its board of directors as it beefs up its personnel and governance ahead of an expected move to publicly list its stock for the first time.

Ibbotson was an influential leader at Walmart U.S. who helped to spearhead the chain’s online grocery program and other technology and operations initiatives that were instrumental in the big company’s turnaround between his arrival in 2015, and last January, when he departed the company as its EVP of realty and central operations. Ibbotson formerly was chief operating officer of Asda, Walmart’s since-divested U.K. stores division. At Walmart U.S., Ibbotson led integration of its real estate and central operations teams, reinvented a store remodeling program, and introduced virtual reality training at Walmart Academy programs teaching his “One Best Way” initiative of standardized processes. Ibbotson also introduced a program of Fresh Operations Managers supporting improved practices in fresh food, and pioneered a variety of novel on-line fulfillment schemes, including automation in the form of “Rapunzel” towers, parking-lot pickup lockers and in-store microfulfillment.

Sources said it was not clear whether Ibbotson had been hired in an executive role by Instacart or was essentially serving a high-level “gig” as a consultant on this project specifically. Ibbotson did not immediately respond to a request for a comment, and the company declined to confirm details.

In any capacity, Ibbotson’s involvement with Instacart is a sure signal of its seriousness as it pursues more efficient alternatives to its customary practice of using contracted gig workers to pick incoming orders at stores as personal shoppers. This has helped Instacart scale quickly but is widely viewed as imperfect, coming along with inventory challenges at stores, associated error rates in fulfillment, and compromises to the in-store experience that have become more acute as volumes soared with the coronavirus. It’s also a relatively expensive solution, resulting in product upcharges and/or service fees that can interfere with consumer value perception at partnering retail brands, sources say.

These issues have led grocers—whether they are working with third parties or not—to pursue solutions using “dark stores” or purpose-built e-commerce warehouses themselves, including many with robotic storage and retrieval systems, which sources say can support faster and lower-cost fulfillment and deliver considerably better inventory visibility, because they are subject only to direct customer orders and not walk-in shoppers. That Instacart was pursuing such solutions—apparently with eyes on building as many 50 in a year—was reported first over the weekend by the Financial Times.

Instacart currently delivers from some 45,000 stores across 600 retailers in the U.S. and Canada, so moving even a portion of those to more efficient picking strategies would represent a substantial task. Typically, a small local fulfillment center or dark store outfitted to enable picking can tackle the volume of about 10 stores, sources say.

New Credibility

In leading Walmart’s robotics and automation strategy in stores, Ibbotson helped to craft the partnership with the robotic microfulfillment company Alert Innovations, which installed its first robotic storage system inside a Salem, N.H., Walmart store in 2018. Sources say he is currently investigating various strategies and companies on behalf of Instacart, with the idea his recommendations—which are not clear at this time—could also help bring along Instacart’s partnering retailers. That Instacart might consider acquiring a microfufillment technology company was also not out of the question, sources speculated, citing Amazon’s acquisition of the fulfillment technology Kiva Systems a precedent. Instacart’s valuation, at $30 billion according to reports, provides more than enough fuel should it choose that route, sources noted.

“He brings a lot of credibility to the role,” one source, who asked not to be identified, said of Ibbotson.

“A smart move by Instacart,” said another. “At Walmart, he was a guy who if he called, you got off your other calls to take.”

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